1、 Labor saving and stable output
1. Using a manipulator to take products, the injection molding machine can be operated unattended, not afraid of the concerns of no one or employees asking for leave.
2. Implement the one person one mechanism (including water cutting, peak shaving and packing), equipped with conveyor belts, one person can see 4-5 machines, which saves a lot of manpower and reduces workers' wages.
3. People will be tired, and the time for the robot to produce products is fixed, so there is no need to rest, especially in hot weather or night shift.
4. It is difficult to recruit highly educated personnel to operate the injection molding machine, which increases the cost, while ordinary biotechnology personnel are not highly skilled and have a weak sense of responsibility, resulting in difficulties in production and management.
5. There will always be contradictions between people, affecting production. The use of manipulator to reduce pressure reduces labor, and there will be no internal contradictions due to too much work pressure, so as to improve internal unity and the cohesion of the company.
2、 Security
1. Due to the continuous improvement and strictness of labor law, the use of manipulator will no longer have the risk of accidental injury to employees.
2. People are less exposed to the product to avoid scalding of employees due to overheating of the product.
3. There is no need to enter the mold by hand to take products, so as to avoid potential safety hazards.
4. The manipulator computer is equipped with mold protection. If the product in the mold does not fall off, it will automatically alarm and prompt, and will not damage the mold.
3、 Quality
1. If the molding machine is automatic demoulding, the product will be scratched and stained with oil when falling, resulting in defective products.
2. If people take out the product, there are four problems: first, they may scratch the product with their hands; second, they may dirty the product with unclean hands; third, they may crush the mold if they leak through multiple holes. 4、 The cycle is affected by personnel fatigue and the production efficiency is reduced.
3. Using the conveyor belt with a manipulator, the production and packaging personnel can concentrate on strictly controlling the quality, and will not be distracted by taking the product or too close to the injection molding machine, which will affect the work and reduce the production efficiency.
4. The time for personnel to take out the product is not fixed, which will cause the product shrinkage and deformation (if the material pipe is too hot, it needs to be re injected, resulting in a waste of raw materials. At present, the price of raw materials is rising). The manipulator takes out the product at a fixed time to ensure the product quality.
5. Personnel need to close the safety door before taking products, which will shorten or damage the service life of the molding machine and affect production. The use of manipulator can ensure the injection quality and prolong the service life of the molding machine.
4、 Production efficiency
1. It can control the stability of the machine so as to control the product quality, ensure the delivery time of customers, maintain the good reputation of the enterprise, and improve the competitiveness of the enterprise.
2. The personnel are not fixed to take the product, and the slow opening and closing of the safety door has a great impact. In addition, people are lazy and emotional, prone to fatigue and low spirits at night, plus drinking water, going to the bathroom and other matters, it is estimated that the 24-hour production efficiency is only 70%. The manipulator can work continuously.
3. The capital cost recovery is fast. For your products, the investment cost can be recovered within half a year.
4. The use of robots can automate the whole production and improve the company's image. The use of robots can reduce the use of personnel and make the site easy to manage, so as to improve the competitiveness of the company.
5. If the product is taken out manually, about 1000 molds can be increased by using the manipulator, that is, about 1500 molds can be used by using the manipulator. If the molding machine in the customer's factory is automatic demoulding, sometimes the product needs to be ejected for 2-3 times. The extension of time will affect the production efficiency, and the product will fall, which will cause scratches, oil stains, and pressure molds, resulting in defective products.
6. If the molding machine uses a manipulator as a whole, each molding machine can save 1/3 or 1/2 labor for product inspection and packaging.
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